Looking in power systems job in power industry for O&M or service or applications. having more than 15 years experience in power syatmes. worked in MAN, Wartsila, and CAT engines in different profiles.
- A result oriented professional with over 15 years’ experience in Operations & Maintenance, planning, Engine designing of fossil fuel based Diesel engine and Gas engine Power Plants.
- Currently associated with Muhammad Abdul Rehman Al-Bahar CAT Dealer as “Installation & Commissioning Engineer” from July’12.
Core Competencies of Application Engineer: (July’12 to Dec’13)
- Preparation of Customized solutions and offering Commercial and technical offer.
- Sizing of the DG sets, costing, complying with requirements, clarifying the technical queries, etc as per project requirements.
- Attending pre-bid technical & commercial meetings.
- Attending the meeting for finalization of Vendors.
- Dealing with consultants/ clients/ suppliers
- Design-Build Management, Project Plans & Documentation, Engineering Cost Estimates, Cross-Functional Team management, Project Tracking, Generating MIS reports and Supervision.
- Assessment and approval of project design produced by the engineering group ensuring design packages meet project, technical and customer needs.
Core Competencies of Installation, Testing and Commissioning Engineer: (Jan’14 to Till Date)
- Project Execution, Installation-Commissioning & Site Management
- Project Management skills - Influencing, leading, negotiating and delegating abilities.
- Design-Build Management, Project Plans & Documentation, Engineering Cost Estimates, Cross-Functional Team management, Project Tracking, Generating MIS reports and Supervision.
- Provide expertise in commissioning preparation, commissioning execution and start up.
- QA / QC including preparation of Factory Acceptance Test, Site Acceptance Test Documents / Reports.
- Implement and monitor OH&S, Environment and Quality Management System and ISO documentation.
- Strong experience with maintenance of machinery and other mechanical equipment on the rig site
- Ability to maintain records of all maintenance and repair work carried on equipment
- Responsible for the entire planning and execution of maintenance of various equipments in oil & gas and power plant in coordination with the operations and projects department.
- Condition monitoring and assessment of equipments. Carry out proactive maintenance to avoid breakdowns.
- Effective planning and allocation of appropriate Technicians to complete the planned jobs in quickest possible time to minimize the impact on production.
- Assist in providing technical expertise to the maintenance team for trouble shooting, condition monitoring, condition assessment, repairs and overhaul.
- Supervise the implementation of new maintenance strategies in order to improve up-time and longevity of equipments.
- Carry out the RCA (Root Cause Analysis) and failure trending to improve the equipment reliability.
- Technical Coordination with the OEM / Dealer for product support and product improvement programs.
- Comply with all procedures and check list to ensure all maintenance tasks are completed in line with the Health Safety & Environment.
Core Competencies
- Managing the functions of troubleshooting and predictive / preventive / breakdown maintenance to minimize the downtime.
- Conducting process audits; reviewing existing processes and re-designing the same for enhancing operational effectiveness to achieve cost savings.
- Executing cost saving techniques/measures and modifications to achieve substantial reduction in expenditures and to increase operational profit.
- Undertaking inspection to prevent accidents and adhere to safety norms.
- Defining specifications of equipment/ materials/ manpower and arranging for the same for timely execution of jobs in the plant.
- Foreseeing performance bottlenecks & taking corrective measures to avoid them.
- Focussing on optimisation of process parameters and initiating process improvements to achieve bottom line objectives & productivity targets.
- Identifying areas of improvement and recommending process & product modifications to enhance operational efficiencies of the systems.
- Establishing Quality Management Systems across various processes to reduce rejection levels and ensure high quality standards at all the stages of maintenance activities.
- Ensuring a high-quality customer experience, elevating customer satisfaction, while adhering to the work processes.
- Setting out quality standards for operational areas and ensuring adherence to quality standards.
Career Contour
Oct’10 to July’11 with M/s Wartsila Arab Emirates as “Senior Maintenance Engineer” for Barge Mounted power plant- Iraq
March’08 to Aug’10 with Tehama Trading Company as “Senior Service engineer” (Yemen)
Aug’04 to Feb’08 with M/s Wartsila India Limited as “Executive O&M” (India)
May’02 to July’04 with Powerica Limited as “Shift Engineer” (India)
Wartsila Significant Contribution:
- Plant Maintenance of 126MW capacity Wartsila 12V46 make HFO Engines
- Maintenance planning according to the scheduled running hours and maintaining the records for the entire plant.
- Operation, maintenance & trouble shooting of 5.5MW capacity CPP equipped with Wartsila 12V34SG and Deutz Gas engines, with respect to WECS 3000 based Control system
- Preparing the Spares list for the overhaul and maintain the records with respect to the SAP implementation in Plant Management System (PMS).
- Recovered Energy Bilge Oil separation System.
Caterpillar Significant Contributions
- Applications for petroleum and industrial engines.
- Installation and commissioning of on-shore, off- shore based oil field engines, EPG Gensets and industrial engines.
- Major overhauls and top overhauls, trouble shooting and commissioning of 3500, 3600 series Cat Gensets. Servicing of All Caterpillar Gensets based on Oil field.
- Inspection and measuring the components for the reuse and the replacement of the necessary parts for the overhaul according to the Caterpillar standards.
Significant contribution on land Rig based Equipments
- Ingersoll Rand Air Compressors R90i, Aircel VC-2500 Air dryer
- Solas Fire and Gas Detection System
" LEWCO LDW 1500K Draw works
" LEWCO Model L 495 Rotary Table
" LEWCO W 2214 Mud Pumps
- Haven fire suppression systems (CO2, FM200 and Ansul R-102 wet chemical system).
- Dolphin-60 Alfa Laval waste heat recovery water makers,
- Wilden Air compressors
- IEA variable frequency drive radiators.
MAN B&W Significant Contributions
- Operation, maintenance & trouble shooting of 770Kw, 900Kw, 1.9Mw, 2.5 Mw and 3.8MW capacity MAN B&W Make DG sets and Auxiliary equipments In various sites of spinning mills all over the south India.
- Daily, monthly and routine maintenance carrying out and scheduling for the auxiliary equipments.
Scholastics
- Masters in Business Management (operation and Maintenance)- Pursuing
- Bachelors Degree in Mechanical Engineering
- Diploma in Mechanical Engineering
Area of Expertise
- Project management, plant maintenance, application management
- Operation and maintenance of diesel and gas power plants.
- Installation & Commissioning of oil field based equipments.
Training Attended
- Training on control system for TERBERG Germany.
- Applications training on CAT petroleum and industrial engines in CAT facility, Dubai
- Major overhaul Training based on 3400, 3500, series Caterpillar diesel and gas engines.
- Certified CAT Commissioning Engineer and Sales Professional.
- Attended training course on Basic Fire fighting conducted by M/s Maritime training institute at Chennai provided by Wartsila India Ltd.
- Attended training course on Basic Electricals conducted by Wartsila India Ltd at Chennai provided by Wartsila India Ltd.
- WECS 3000,WECS 8000 & Unique training for gas engines in Wartsila India Limited.
- H2S Training, Chemical handling, Fire prevention & fire fighting, Defensive driving and HSE (Management system) awareness, PTW training with Falck safety services, LLC
IT Skills
Primavera P6, Primavera Web, MS Office. MS projects 2010, SAP
Personal Vitae
Correspondence : Flat no.1915, Al-Mahatta building, Al-Qasmia, Sharjah, UAE
Permanent Address : No.794, 31st cross, Thilak Nagar, Jayanagar, Bangalore-563011, India
Nationality : Indian
Marital Status : Married
Passport details : No-Z 2350807; Issued at Bangalore; valid up to 2022.
Visa Status : Sharjah Visa- Valid till July’16
UAE driving licence : Sharjah- valid till July ’23
Languages Known : English, Hindi, Telugu, Kannada, Tamil, Malayalam, and Arabic (Partially)
